FDA Registered  |  ISO 13485:2016  |  ISO 11137-1:2006/Amd 2:2018  |  ISO 11135:2014/Amd 1:2018

Discover Our Capabilities

As a trusted supplier of products, accessories, and system components for leading medical device OEMs and distributors, we have a broad range of professional manufacturing and production capabilities.

 

Why Choose Domico Med-Device?

 

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End-to-End Partnership

Patient interface solutions provider partnering from concept to market

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Comprehensive Capabilities

Broad range of capabilities from one source

 

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FDA/ISO Registered Manufacturer

FDA/ISO registered medical device manufacturer capable of supporting product regulatory requirements

Core Manufacturing Capabilities

CARBON FIBER

Carbon Fiber Manufacturing

The ideal material for patient positioning products, offering unmatched strength, durability, and radiolucency for medical applications.

Unrivaled Strength & Weight
Capable of achieving better than 110:1 strength to weight ratio.

Advanced Manufacturing Process
We use carbon fiber fabrics with pre-impregnated epoxy resin to create a robust binding matrix. Depending on your needs, we can also integrate rigid foam cores for optimized performance.


Our Carbon Fiber Capabilities

  • Precision Engineering – Balancing product specs with application requirements
  • In-House Tooling – Custom design and build solutions
  • Medical-Grade Materials – Steam-sterilization-compatible options
  • Material Preservation – Freezer storage for raw materials
  • High-Accuracy CNC Cutting – Ensuring repeatable, precise patterns
  • Controlled Production Environment – Promotes material stability
  • Large-Scale Autoclave Processing – 3.9’ x 14’ autoclave with programmable cycles & computerized tracking
  • Compression Molding
 
Looking for a high-performance carbon fiber solution?

 

FOAM FABRICATION

Precision Foam Fabrication for Medical Applications

With decades of experience, we specialize in high-quality foam fabrication for medical devices, patient support products, and custom applications. Our advanced techniques ensure precision, durability, and comfort, whether you need a single prototype or high-volume production.

Custom Foam Solutions
We help you select the best materials and fabrication processes for your specific needs, ensuring optimal performance, longevity, and patient comfort.

Advanced Foam Fabrication Capabilities

  • Large-Format Band Saws – Efficient blanking and staging
  • CNC Reciprocating & Band Saws – High-speed, precision cutting
  • Skiving Saws – Automated slicing for thin, flexible or rigid foams
  • Lamination & Welding – Multi-layer bonding for durable, integral structures
  • Compression Cutting – Creates concave or scoop cuts, ideal for cradles and holders

Need precision foam fabrication for your next project?

 

COMPRESSION MOLDING

Precision Compression Molding for Medical Applications

Create durable, fluid-resistant positioning surfaces with our advanced compression molding techniques. Our textured ultra-foam (TUF) finishes and closed-cell foam substrates ensure superior comfort, longevity, and performance for medical applications.

Customizable & Scalable Manufacturing
We offer in-house machined and finished molds, allowing for efficient, high-quality production at scale. Additionally, we can bond healthcare fabrics (HCF) to the foam substrate, providing a hygienic and aesthetically appealing solution for patient-contact surfaces.


Advanced Compression Molding Capabilities

  • Closed-Cell Foam Processing – Sheets up to 3” thick, with lamination and welding for larger formats
  • Foam Skiving – Enables thin-profile designs for enhanced flexibility
  • Large-Format Presses – Up to 8’ x 12’, capable of molding virtually any size or shape
 
Looking for high-quality compression-molded medical components?

 

 

COATING

Durable, Protective Coatings for Medical Applications

Enhance the longevity, durability, and performance of your foam positioning aids with our specialized vinyl coatings. Our coating process transforms porous foam substrates into fluid- and stain-resistant surfaces, ensuring maximum protection and extended product life in medical environments.

Advanced Coating Capabilities

  • Vinyl Coatings – Converts foam into a sealed, easy-to-clean surface
  • Precision Color & Material Mixing – Our central paint kitchen ensures consistent viscosity and quality
  • Custom Color Matching – Individual pressure pots enable efficient small-batch production
  • Carbon Fiber & Metal Coatings – Epoxy and urethane paints provide a Class A surface finish


Consistent, High-Quality Finishes

Our process controls and skilled operators ensure precision, uniformity, and repeatability, no matter the material or volume.

 
Looking for a protective coating solution?

 

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MACHINING, TOOL DESIGN & BUILD

Precision Machining & Tooling

Get high-precision machining and custom tooling designed for accuracy, repeatability, and quality. Whether you need a one-time custom tool or high-volume production, we deliver precise results using advanced CAD-to-CAM technology.

Expert Material Processing
We work with steel, aluminum, titanium, carbon fiber, plastics, and foams, with surface treatments like anodizing, plating, and powder coating.


Advanced In-House Equipment

  • Breton – 3-axis CNC milling center
  • Hardinge – 3-axis CNC milling center
  • YCM – 5' x 10' large format 3-axis CNC milling center
  • Hurco – 5-axis CNC milling center
  • Quintax – 5-axis CNC router w/dual vacuum tables
  • Okuma – 7-axis lathe
  • Bridgeport – vertical mill (2)
  • Miltronics – CNC lathe
 
Need precision machining?

 

 

VACUUM FORMING

Vacuum Forming for Custom Thermoplastics

Our vacuum forming process starts with selecting the right thermoplastic to meet strength, durability, and imaging requirements. We offer a variety of colors, textures, and thicknesses, with in-stock materials like ABS, Kydex, and polycarbonate—plus access to additional options as needed.

Once the material is chosen, we machine custom molds from aluminum, rigid urethane, or wood, optimizing for your production volume and application.

 
Need precision-formed thermoplastics?

 

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Assembly and Fabrication Services

PRODUCT ASSEMBLY

Precision Product Assembly

At Domico Med-Device, we specialize in the assembly and testing of mechanical and electromechanical medical devices—built to exact specifications for quality and compliance.

Our expertise extends to contract manufacturing for MRI coils, CT scanners, and ceiling-mounted accessory suspension systems, ensuring reliability in critical healthcare applications.

 
Need a trusted assembly partner?

 

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SEWING

Precision Sewing for Medical Applications

With expert craftsmanship and attention to detail, our skilled sewing team ensures durability and precision in every stitch. We work with a wide range of fabrics and films, producing security straps, fabric covers, and custom assemblies to meet diverse medical device needs.

 
Looking for high-quality sewn components?

 

SEALING

Sealing Solutions for Medical Devices

At Domico Med-Device, we specialize in advanced sealing techniques that create contamination-resistant barriers without the use of adhesives. Our sealing methods use heat, pressure, and time to ensure strong, reliable bonds, tailored to meet the specific needs of your materials and product design.

 

We offer a range of sealing technologies, including:

  • RF Sealing – RF (Radio Frequency) sealing uses high-frequency electromagnetic energy to fuse thermoplastic materials together, creating a strong, durable bond ideal for medical device packaging and components.
  • Heat Sealing – Heat sealing involves using a heated tool to apply both pressure and heat to bond two or more layers of plastic, providing a clean and effective seal for various medical applications.
  • Ultrasonic Sealing – Ultrasonic sealing uses high-frequency acoustic vibrations to join plastics or materials with different properties. By applying pressure and ultrasonic energy, it forms a solid, integral bond between the materials without damaging sensitive components.


Each sealing technology is designed to meet specific material and product design requirements, ensuring the highest performance and reliability for your medical device needs.

 
Looking for a sealing solution?

 

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Branding and Customization

PRINTING & MARKING

Printing & Marking for Medical Devices

Enhance your brand visibility and ensure product identification with our expert medical device printing and marking services. We offer high-quality, durable branding solutions designed to withstand the rigors of medical environments.

 

Screen Printing
Apply your brand to large-format medical device components with silk screening. We frequently apply durable screen prints to foam pads, coated products, plastic films, and fabrics used in healthcare applications.

Laser engraving
With minimal setup time, laser engraving for medical devices ensures permanent, high-precision branding on metal and thermoplastic substrates. The accuracy of the laser delivers repeatable, professional-grade results.

Thermal Transfer Printing
Easily identify or brand medical pouches, bags, and boxes with high-quality thermal transfer labels. This method is ideal for UDI-compliant barcoding, meeting the rigorous durability requirements of medical device distribution.

Laser Printing
High-volume laser printing for black-and-white or color manuals, brochures, and inserts. Custom printing ensures medical packaging and documentation meet regulatory and branding specifications.

Private Labeling
Customize your medical products with your company logo, reorder information, and barcodes. Our document control system ensures the correct revision is applied for each production run, maintaining FDA and UDI compliance.

 

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See our full list of capabilities by downloading our capabilities guide.